EA111 1.6 TDI Volkswagen EA111 1.6 TDI

Дизельний двигун Volkswagen EA111 1.6 TDI з турбонаддувом, відомий своєю економічністю та надійністю при правильному обслуговуванні.

Brand: Volkswagen Type: Diesel Configuration: Inline-4 Production Years: 2008 - 2015 Production: Puebla, Mexico
55 Brand engines
3 Modifications

Technical Specifications

Engine Displacement 1.6 L (1,598 cc)
Configuration Inline-4
Number of Cylinders 4
Valves per Cylinder 4
Power 75 - 105 л.с.
Torque 250 - 300 Н*м
Cylinder Bore 79.50 mm
Piston Stroke 80.00 mm
Compression Ratio 16.5:1
Firing Order 1-3-4-2
Fuel System Common Rail Direct Injection
Aspiration Turbocharged
Turbocharger Garrett GT1544V
Intercooler Yes
Maximum RPM 4,000 rpm
Max Torque RPM 1,500 rpm
Valve Train DOHC
Timing Drive Belt
Timing belt replacement interval 120,000 km
Block Material Cast Iron
Head Material Aluminum
Engine Weight 150 kg
Dimensions (L×W×H) 600 × 500 × 600 mm
Lubrication System Pressure lubrication
Cooling System Liquid cooling

Additional Information

Engine Family Volkswagen EA engine series
Manufacturing Plant Puebla, Mexico
Successor EA288

Maintenance

Engine Oil Capacity 4.5 L (with filter: 4.8 L)
Recommended Viscosity 5W-30
Oil Standard VW 507.00
Recommended Brands Castrol Edge, Mobil 1, Shell Helix
Oil Change Interval 15 000 km or 12 mo
Oil Filter 03L115561A
Air Filter 1K0129620A
Replace every 60 000 km
Fuel filter 03L127401B
Cabin Filter 1K0819644B
Spark Plugs
Coolant Capacity 6.5 L
Coolant Type G12 (Volkswagen Coolant)
Coolant Change Interval 240 000 km
Thermostat Opening Temperature 90°C
Operating Temperature 90°C
Max Operating Temperature 120°C
Critical Temperature 130°C
Annual Maintenance Cost 600-900 USD

Reliability

Reliability rating: 8/10

Expected lifespan: 300 000 km

Common problems

Problem Severity Mileage Repair cost
Turbocharger failure Medium 100000-150000 km $800-1500
EGR valve clogging Medium 80000-120000 km $300-600

Known defects

  • EGR cooler leaks
  • Injector issues in early models

Warranty extensions

  • Volkswagen extended warranty for turbocharger issues up to 5 years/100000 miles

Tuning potential

Tuning potential: Medium | Max. safe power: 180 hp

Stage Power Torque Method Cost
Stage 1 120 hp 350 Nm ECU remap only
Reliability impact: Minimal
$400
Stage 2 140 hp 400 Nm ECU, Downpipe
Required: Upgraded intercooler, ECU remap
Reliability impact: Low
$1200
Stage 3 160 hp 450 Nm -
Required: Bigger turbo, Upgraded fuel system
Reliability impact: Medium
$2500

Popular modifications

Tuning limitations

  • Fuel system limitations for higher power
  • Stock turbo limits at ~160hp

Cars with the EA111 1.6 TDI engine

This engine was fitted to 1 model

Photo Brand Model Generation Production years
No photo
Volkswagen Fox Fox 2005 - 2011

All modifications (3)

Vehicle Generation Modification Power Gearbox Drive
Volkswagen Fox Fox 1.6 TDI 90 л.с. 5-МКП 2WD 90 hp 5-МКП 2WD
Volkswagen Fox Fox 1.6 TDI 105 л.с. 6-МКП 2WD 105 hp 6-МКП 2WD
Volkswagen Fox Fox 1.6 TDI 105 л.с. 7 DSG 2WD 105 hp 7 DSG 2WD

Interesting Facts

  • One of the first engines to feature common rail direct injection in the compact segment.
  • Known for its fuel efficiency and low emissions.

Applications

Total produced: approximately 500000

Vehicle Generation Years Power Markets
Volkswagen Golf Mk6 2008-2013 75hp/105hp Europe, Asia
Volkswagen Jetta A6 2010-2015 75hp/105hp Europe, USA

Compatible transmissions: 5-speed Manual, 6-speed Automatic DSG

Drive types: FWD

Fuel Economy

Fuel Type Diesel
Consumption (City) 5.5 L/100km
Consumption (Highway) 4.2 L/100km
Consumption (Combined) 4.8 L/100km
Real Consumption 5 L/100km
Fuel Tank Capacity 55 L
Range 1,146 km
Cost per 100 km 7-10 USD

Emissions Standards

Emission Standard Euro 5
CO₂ Emissions 120 g/km
Particulate Filter (DPF) Present
Regeneration every 15,000 km
AdBlue Not Required

Awards and Recognition

  • Best Small Engine (2010) — Diesel Engines

Comparison with competitors

Engine Brand Displacement Power Torque
1.6 HDi Peugeot/Citroën 1,560 cc 92 hp 230 Nm
1.6 TDCi Ford 1,560 cc 95 hp 230 Nm

Pros

  • Better fuel efficiency compared to competitors.
  • Lower emissions and compliance with Euro 5 standards.

Cons

  • Some turbocharger reliability issues reported.
  • Higher maintenance costs compared to naturally aspirated engines.