CAYB Volkswagen CAYB

Дизельний двигун Volkswagen CAYB 1.6 TDI з турбонаддувом, відомий своєю економічністю та надійністю при правильному обслуговуванні.

Brand: Volkswagen Type: Petrol Configuration: Inline-4 Production Years: 2012 - 2018 Production: Zwickau, Germany
55 Brand engines
1 Modifications

Technical Specifications

Engine Displacement 1.6 L (1,395 cc)
Configuration Inline-4
Number of Cylinders 4
Valves per Cylinder 4
Power 125 - 150 л.с.
Torque 200 - 250 Н*м
Cylinder Bore 74.50 mm
Piston Stroke 80.00 mm
Compression Ratio 10.0:1
Firing Order 1-3-4-2
Fuel System Direct Injection
Aspiration Turbocharged
Turbocharger K03
Intercooler Yes
Maximum RPM 6,000 rpm
Max Torque RPM 2,000 rpm
Valve Train DOHC
Timing Drive Chain
Timing Chain Replacement 200000 or as needed
Block Material Aluminum
Head Material Aluminum
Engine Weight 130 kg
Dimensions (L×W×H) 600 × 500 × 600 mm
Lubrication System Pressure lubrication
Cooling System Liquid cooling

Additional Information

Engine Family Volkswagen EA888
Manufacturing Plant Zwickau, Germany
Predecessor null
Successor CZDA

Maintenance

Engine Oil Capacity 4.5 L (with filter: 5 L)
Recommended Viscosity 5W-30, 5W-40
Oil Standard VW 502 00, VW 505 00
Recommended Brands Castrol Edge, Mobil 1, Shell Helix
Oil Change Interval 15 000 km or 12 mo
Oil Filter 06K115562
Air Filter 06K129620
Replace every 60 000 km
Fuel filter 1K0201511A
Cabin Filter 5Q0819644
Spark Plugs Type: Iridium
Part number: 06K905601
Gap: 0.8 mm
Quantity: 4 pcs
Replace every 60 000 km
Coolant Capacity 6 L
Coolant Type G12/G13 (Volkswagen Coolant)
Coolant Change Interval 240 000 km
Thermostat Opening Temperature 90°C
Operating Temperature 90°C
Max Operating Temperature 120°C
Critical Temperature 130°C
Annual Maintenance Cost 600-1000 USD

Reliability

Reliability rating: 8/10

Expected lifespan: 250 000 km

Common problems

Problem Severity Mileage Repair cost
Timing chain tensioner failure Medium 100000-150000 km $800-1500
Oil consumption issues Medium 80000-120000 km $500-1000

Known defects

  • Oil pump failure in early models
  • Turbocharger wastegate issues

Warranty extensions

  • Volkswagen extended warranty for engine issues up to 5 years/100000 km

Tuning potential

Tuning potential: Medium | Max. safe power: 300 hp

Stage Power Torque Method Cost
Stage 1 170 hp 300 Nm ECU remap only
Reliability impact: Minimal
$400
Stage 2 210 hp 350 Nm ECU, Downpipe, Intake
Required: Upgraded intercooler, ECU remap
Reliability impact: Low
$1200
Stage 3 250 hp 400 Nm -
Required: Bigger turbo, Forged internals, ECU remap
Reliability impact: Medium
$3000

Popular modifications

Tuning limitations

  • Stock turbo limits at ~250hp
  • Cooling system needs upgrades for track use

Детальні технічні характеристики

11
модифікацій
90–95
к.с.

Спільні характеристики

Boost type Turbocharged
Capacity 1598 cm3
Country Germany
Cylinder layout inline
Engine type Diesel
Front brakes ventilated disc
Front suspension Independent, spring
Fuel diesel
Injection type Common rail (diesel)
Number of cylinders 4
Number of seater 5
Timing belt DOHC
Valves per cylinder 4

Модифікації двигуна

1.6 TDI DSG (95 hp)
Привід Front wheel drive КПП robot T-Cross 1 2018–2023
95 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYB
Engine model CAYB
Engine placement Front, transverse
Engine power 95 hp
Fuel tank capacity 40 l
Max power (kW) 70 kW
Max power at RPM 4000 RPM
Max trunk capacity 1281 l
Maximum torque 250 N*m
Min trunk capacity 455 l
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 12.5 s
Max speed 180 km/h
fuel
City driving fuel consumption per 100 km 4.7 l
CO2 emissions 113 g/km
Cruising range from 870 to 1 030 km
Emission standards Euro 6
Highway driving fuel consumption per 100 km 4.0 l
Mixed driving fuel consumption per 100 km 4.3 l
transmission
Drive wheels Front wheel drive
Gearbox type robot
Number of gear 7
dimensions
Back track width 1504 mm
Clearance 184 mm
Curb weight 1390 kg
Front track width 1526 mm
Full weight 1860 kg
Height 1584 mm
Length 4108 mm
Number of doors 5
Wheelbase 2551 mm
Width 1760 mm
suspension
Back suspension Semi-dependent, spring
Rear brakes Disc
Steering wheel position Left/Right
Trailer load (with brakes) 2470 kg
Wheel size 205/60 R16
other
Body type Crossover
Car class B
Front track 1526 mm
Front/rear axle load 990/900 kg
Payload 545 kg
Pitch Circle Diameter DIA57.1 5x100 mm
Rear track 1504 mm
Turning circle 10.6 m
1.6 TDI MT (95 hp)
Привід Front wheel drive КПП Manual T-Cross 1 2018–2023
95 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYB
Engine model CAYB
Engine placement Front, transverse
Engine power 95 hp
Fuel tank capacity 40 l
Max power (kW) 70 kW
Max power at RPM 4000 RPM
Max trunk capacity 1281 l
Maximum torque 250 N*m
Min trunk capacity 455 l
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 11.9 s
Max speed 180 km/h
fuel
City driving fuel consumption per 100 km 5.0 l
CO2 emissions 113 g/km
Cruising range from 820 to 1 080 km
Emission standards Euro 6
Highway driving fuel consumption per 100 km 3.9 l
Mixed driving fuel consumption per 100 km 4.3 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1504 mm
Clearance 184 mm
Curb weight 1370 kg
Front track width 1526 mm
Full weight 1840 kg
Height 1584 mm
Length 4108 mm
Number of doors 5
Wheelbase 2551 mm
Width 1760 mm
suspension
Back suspension Semi-dependent, spring
Rear brakes Disc
Steering wheel position Left/Right
Trailer load (with brakes) 2470 kg
Wheel size 205/60 R16
other
Body type Crossover
Car class B
Front track 1526 mm
Front/rear axle load 990/900 kg
Payload 545 kg
Pitch Circle Diameter DIA57.1 5x100 mm
Rear track 1504 mm
Turning circle 10.6 m
1.6 AMT (95 hp)
Привід Front wheel drive КПП robot Polo 6 (EU Market) 2017–2021
95 hp
engine
Compression ratio 16.2
Cylinder bore 79.5 mm
Engine code CAYB
Engine model VW EA288
Engine placement Front, transverse
Engine power 95 hp
Fuel tank capacity 40 l
Max power (kW) 70 kW
Max power at RPM 4600 RPM
Maximum torque 250 N*m
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 11.2 s
Max speed 185 km/h
fuel
City driving fuel consumption per 100 km 4.7 l
CO2 emissions 106 g/km
Emission standards Euro 6
Highway driving fuel consumption per 100 km 3.7 l
Mixed driving fuel consumption per 100 km 4.0 l
transmission
Drive wheels Front wheel drive
Gearbox type robot
Number of gear 7
dimensions
Back track width 1509 mm
Clearance 143 mm
Curb weight 1300 kg
Front track width 1525 mm
Full weight 1740 kg
Height 1461 mm
Length 4053 mm
Number of doors 5
Wheelbase 2551 mm
Width 1751 mm
suspension
Back suspension Semi-dependent, spring
Steering wheel position Left/Right
Wheel size 185/65 R15, 185/70 R14
other
Body type Hatchback
Car class B
Disc size 5.5x15 ET40, 5x14 ET38, 6.5x16 ET47, 6x16 ET45, 7x17 ET51
Pitch Circle Diameter DIA57.1 5x100 mm
Rating name EuroNCAP
Safety assessment 5 / 5
1.6 MT (95 hp)
Привід Front wheel drive КПП Manual Polo 6 (EU Market) 2017–2021
95 hp
engine
Compression ratio 16.2
Cylinder bore 79.5 mm
Engine code CAYB
Engine model CAYB
Engine placement Front, transverse
Engine power 95 hp
Fuel tank capacity 40 l
Max power (kW) 70 kW
Maximum torque 250 N*m
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 11.2 s
Max speed 185 km/h
fuel
City driving fuel consumption per 100 km 4.5 l
CO2 emissions 99 g/km
Highway driving fuel consumption per 100 km 3.4 l
Mixed driving fuel consumption per 100 km 3.8 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1509 mm
Clearance 143 mm
Curb weight 1280 kg
Front track width 1525 mm
Full weight 1720 kg
Height 1461 mm
Length 4053 mm
Number of doors 5
Wheelbase 2551 mm
Width 1751 mm
suspension
Steering wheel position Left/Right
Wheel size 185/65 R15, 185/70 R14
other
Body type Hatchback
Car class B
Disc size 5.5x15 ET40, 5x14 ET38, 6.5x16 ET47, 6x16 ET45, 7x17 ET51
Pitch Circle Diameter DIA57.1 5x100 mm
Rating name EuroNCAP
Safety assessment 5 / 5
1.6 MT (75 hp)
Привід Front wheel drive КПП Manual Polo 5 2009–2015
75 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYA
Engine model CAYB
Fuel tank capacity 45 l
Max trunk capacity 952 l
Maximum torque 195 N*m
Min trunk capacity 280 l
Stroke cycle 80.5 mm
Turnover of maximum torque 1500 RPM
performance
Acceleration (0-100 km/h) 14.0 s
Max speed 170 km/h
fuel
City driving fuel consumption per 100 km 5.1 l
Emission standards Euro 5
Highway driving fuel consumption per 100 km 3.6 l
Mixed driving fuel consumption per 100 km 4.2 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1456 mm
Clearance 150 mm
Curb weight 1157 kg
Front track width 1463 mm
Full weight 1560 kg
Height 1462 mm
Length 3970 mm
Number of doors 3
Wheelbase 2470 mm
Width 1682 mm
suspension
Back suspension Semi-dependent, spring
Steering wheel position Left
Wheel size 175/70 R14, 185/60 R15, 195/55 R15, 215/40 R17, 215/45 R16
other
Body type Hatchback
Car class B
Pitch Circle Diameter DIA57.1 5x100 mm
1.6 MT (90 hp)
Привід Front wheel drive КПП Manual Golf Plus 2 2009–2014
90 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYB
Engine model cayb
Engine placement Front, transverse
Engine power 90 hp
Fuel tank capacity 55 l
Max power (kW) 66 kW
Max power at RPM 1500 RPM
Max trunk capacity 1450 l
Maximum torque 230 N*m
Min trunk capacity 395 l
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 13.5 s
Max speed 174 km/h
fuel
City driving fuel consumption per 100 km 6.0 l
Highway driving fuel consumption per 100 km 4.1 l
Mixed driving fuel consumption per 100 km 4.7 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1529 mm
Clearance 160 mm
Curb weight 1293 kg
Front track width 1541 mm
Full weight 2030 kg
Height 1621 mm
Length 4204 mm
Number of doors 5
Wheelbase 2578 mm
Width 1759 mm
suspension
Back suspension Independent, spring
Rear brakes Disc
Steering wheel position Left
Wheel size 195/65 R15
other
Body type Hatchback
Car class M
Pitch Circle Diameter DIA57.1 5x112 mm
1.6 TDi DSG (90 hp)
Привід Front wheel drive КПП robot Polo 5 2009–2015
90 hp
engine
Compression ratio 16.5
Cylinder bore 79 mm
Engine code CAYB
Engine model CAYB
Engine placement Front, transverse
Engine power 90 hp
Fuel tank capacity 45 l
Max power at RPM to 4 200 RPM
Max trunk capacity 952 l
Maximum torque 230 N*m
Min trunk capacity 280 l
Presence of intercooler Present
Stroke cycle 5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 11.5 s
Max speed 180 km/h
fuel
City driving fuel consumption per 100 km 5.2 l
CO2 emissions 112 g/km
Cruising range from 870 to 1 220 km
Emission standards Euro 5
Highway driving fuel consumption per 100 km 3.7 l
Mixed driving fuel consumption per 100 km 4.3 l
transmission
Drive wheels Front wheel drive
Gearbox type robot
Number of gear 7
dimensions
Back track width 1456 mm
Clearance 153 mm
Curb weight 1179 kg
Front track width 1463 mm
Full weight 1550 kg
Ground clearance 102 mm
Height 1462 mm
Length 3970 mm
Number of doors 5
Wheelbase 2470 mm
Width 1682 mm
suspension
Back suspension Semi-dependent, spring
Rear brakes Disc
Steering wheel position Left
Trailer load (with brakes) 2080 kg
Wheel size 175/70 R14
other
Body type Hatchback
Car class B
Front track 1454 mm
Front/rear axle load 830/770 kg
Payload 558 kg
Rear track 1453 mm
Turning circle 10.6 m
1.6 TDi MT (90 hp)
Привід Front wheel drive КПП Manual Polo 5 2009–2015
90 hp
engine
Compression ratio 16.5
Cylinder bore 79 mm
Engine code CAYB
Engine model CAYB
Engine placement Front, transverse
Engine power 90 hp
Fuel tank capacity 45 l
Max power at RPM to 4 200 RPM
Max trunk capacity 952 l
Maximum torque 230 N*m
Min trunk capacity 280 l
Presence of intercooler Present
Stroke cycle 5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 11.5 s
Max speed 180 km/h
fuel
City driving fuel consumption per 100 km 5.1 l
CO2 emissions 109 g/km
Cruising range from 980 to 1 410 km
Emission standards Euro 5
Highway driving fuel consumption per 100 km 3.6 l
Mixed driving fuel consumption per 100 km 4.2 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1456 mm
Clearance 153 mm
Curb weight 1165 kg
Front track width 1463 mm
Full weight 1550 kg
Ground clearance 102 mm
Height 1462 mm
Length 3970 mm
Number of doors 5
Wheelbase 2470 mm
Width 1682 mm
suspension
Back suspension Semi-dependent, spring
Rear brakes Disc
Steering wheel position Left
Trailer load (with brakes) 2080 kg
Wheel size 175/70 R14
other
Body type Hatchback
Car class B
Front track 1454 mm
Front/rear axle load 830/770 kg
Payload 558 kg
Rear track 1453 mm
Turning circle 10.6 m
1.6 MT (90 hp)
Привід Front wheel drive КПП Manual Golf 6 2008–2012
90 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYB
Engine model cayb
Engine placement Front, transverse
Fuel tank capacity 55 l
Max trunk capacity 1305 l
Maximum torque 230 N*m
Min trunk capacity 350 l
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 12.9 s
Max speed 178 km/h
fuel
City driving fuel consumption per 100 km 5.7 l
Emission standards Euro 4
Highway driving fuel consumption per 100 km 3.8 l
Mixed driving fuel consumption per 100 km 4.5 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1513 mm
Clearance 120 mm
Curb weight 1322 kg
Front track width 1540 mm
Full weight 1830 kg
Height 1479 mm
Length 4199 mm
Number of doors 5
Wheelbase 2578 mm
Width 1786 mm
suspension
Back suspension Independent, spring
Rear brakes Disc
Steering wheel position Left/Right
Wheel size 195/65 R15
other
Body type Hatchback
Car class C
Pitch Circle Diameter DIA57.1 5x112 mm
1.6 MT (90 hp)
Привід Front wheel drive КПП Manual Golf 6 2008–2012
90 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYB
Engine model cayb
Engine placement Front, transverse
Fuel tank capacity 55 l
Max trunk capacity 1305 l
Maximum torque 230 N*m
Min trunk capacity 350 l
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 12.9 s
Max speed 178 km/h
fuel
City driving fuel consumption per 100 km 5.7 l
Emission standards Euro 4
Highway driving fuel consumption per 100 km 3.8 l
Mixed driving fuel consumption per 100 km 4.5 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1513 mm
Clearance 120 mm
Curb weight 1322 kg
Front track width 1540 mm
Full weight 1830 kg
Height 1479 mm
Length 4199 mm
Number of doors 3
Wheelbase 2578 mm
Width 1786 mm
suspension
Back suspension Independent, spring
Rear brakes Disc
Steering wheel position Left/Right
Wheel size 195/65 R15
other
Body type Hatchback
Car class C
Pitch Circle Diameter DIA57.1 5x112 mm
1.6 TDI MT (90 hp)
Привід Front wheel drive КПП Manual Golf 6 2008–2012
90 hp
engine
Compression ratio 16.5
Cylinder bore 79.5 mm
Engine code CAYB
Engine model cayb
Engine placement Front, transverse
Engine power 90 hp
Fuel tank capacity 55 l
Max power (kW) 66 kW
Max power at RPM 4200 RPM
Max trunk capacity 1495 l
Maximum torque 230 N*m
Min trunk capacity 504 l
Presence of intercooler Present
Stroke cycle 80.5 mm
Turnover of maximum torque 2500 RPM
performance
Acceleration (0-100 km/h) 13.8 s
Max speed 179 km/h
fuel
City driving fuel consumption per 100 km 5.6 l
Cruising range from 980 to 1 410 km
Highway driving fuel consumption per 100 km 3.9 l
Mixed driving fuel consumption per 100 km 4.5 l
transmission
Drive wheels Front wheel drive
Gearbox type Manual
Number of gear 5
dimensions
Back track width 1509 mm
Clearance 120 mm
Curb weight 1331 kg
Front track width 1534 mm
Full weight 1870 kg
Ground clearance 120 mm
Height 1504 mm
Length 4534 mm
Number of doors 5
Wheelbase 2578 mm
Width 1781 mm
suspension
Back suspension Independent, spring
Rear brakes Disc
Steering wheel position Left/Right
Trailer load (with brakes) 3380 kg
Wheel size 205/55 R16, 205/60 R15, 195/65 R15, 225/45 R17, 205/50 R17
other
Body type Wagon
Car class C
Front track 1535 mm
Payload 635 kg
Pitch Circle Diameter DIA57.1 5x112 mm
Rear track 1508 mm
Turning circle 10.9 m

Cars with the CAYB engine

This engine was fitted to 1 model

Photo Brand Model Generation Production years
No photo
Volkswagen Caddy Caddy 2004 - 2020

All modifications (1)

Vehicle Generation Modification Power Gearbox Drive
Volkswagen Caddy Caddy 1.6 TDI 102 л.с. 6-МКП 2WD 102 hp 6-МКП 2WD

Interesting Facts

  • The CAYB engine is known for its balance of performance and efficiency.
  • It features a twin-scroll turbocharger for improved throttle response.

Applications

Total produced: null

Vehicle Generation Years Power Markets
Volkswagen Golf MK7 2012-2018 125hp/150hp Europe, USA, Asia
Volkswagen Passat B8 2014-2018 125hp/150hp Europe, USA

Compatible transmissions: 6-speed Manual, 7-speed DSG

Drive types: FWD, AWD

Fuel Economy

Fuel Type Petrol 95
Octane Rating Minimum: 95 | Recommended: 98
Consumption (City) 7.5 L/100km
Consumption (Highway) 5 L/100km
Consumption (Combined) 6.2 L/100km
Real Consumption 6.8 L/100km
Fuel Tank Capacity 50 L
Range 806 km
Cost per 100 km 10-12 USD

Emissions Standards

Emission Standard Euro 6
CO₂ Emissions 139 g/km
Particulate Filter (DPF) Present
Regeneration every 150,000 km
AdBlue Not Required

Awards and Recognition

  • International Engine of the Year (2015) — 1.4L to 1.8L

Comparison with competitors

Engine Brand Displacement Power Torque
M274 Mercedes-Benz 1,991 cc 211 hp 350 Nm
B38B15 BMW 1,499 cc 136 hp 220 Nm

Pros

  • Good fuel economy for a turbocharged engine.
  • Strong low-end torque.

Cons

  • Potential oil consumption issues.
  • Timing chain tensioner failures in some models.